• Confidently propose and cost-justify new reliability initiatives
• Break down silo thinking and champion reliability vision alignment at all levels
• Clearly link plant reliability to overall company performance
• Quantify the benefits of reliability investments
• Stop reliability budgets from getting slashed
• Help management understand the impact of plant reliability on share price

Course Outline - Day 2

• Why poor design results in poor operability and maintainability
• 27 point checklist for designing electrical systems for reliability
• 42 point checklist for designing mechanical systems for reliability
• Ways to stop design teams from compromising reliability, operability and maintainability
• 26 principles of designing for maintainability
• Best practice design for reliability case studies

• How to increase availability with single minute exchange of dies
• How to reduce changeover time and improve production
• Six steps for managing operator alarm systems
• How circadian rhythms affect human performance and operational reliability
• How to use reliability data to estimate the risk of disappointing your customers
• How to estimate the real operating risk for your plant
• Operate for reliability case studies

• How maintenance really affects productive output
• Eight RCM-based equipment maintenance strategies
• How to use precision maintenance to eliminate failures and ensure success
• The 10 most common precision maintenance pitfalls
• How to optimize the deployment of condition monitoring and condition-based maintenance
• How to power up wrench time with planning and scheduling
• Shutdown metrics: the top six KPIs to monitor
• Maintain for reliability case studies

• How to create a successful cultural change game plan
• The six most important players to have on your team
• How to survive organization change
• How to assess your strengths, weaknesses, opportunities and threats
• How to make the reliability initiative last
• How to implement metrics for plant reliability management