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CRE Customized Course

Lubrication Excellence for Operators
(LEOC II)

  1. Provides the student with a general intro to the practical aspects of machinery lubrication
  2. Awareness training for mechanics, operators or others who indirectly affect machinery lubrication or as an introduction for lubrication technicians
  3. Advanced overview for managers and supervisors
  4. Determine who within the organization has an interest and/or aptitude for machinery lubrication so they may be scheduled for more advanced training on the subject
  5. Prerequisite to take this course: LEOC I
  6. What is included:
    1. Course book that corresponds to instructor's power point presentation
    2. Interactive session with film showing
    3. Lunch and coffee breaks during the day
    4. One (1) issue of Machinery Lubrication magazine
    5. Credit voucher worth $179; applicable to future public courses or onsite trainings
  7. Who should attend:
    1. All Maintenance Professionals
    2. Operators, Mechanics, Technicians
    3. Reliability Engineers
    4. Production/Operations crew
  8. Outline:
    1. Effects of Contamination
    2. Contamination Control Measures
    3. Accessorizing Equipments for Lube Excellence
    4. Oil Drains, Flushing and Reservoir Management
    5. Storage and Handling
    6. f. Lube PM Optimization
  9. This course may be taught in combination with other CRE courses during the same week, or in conjunction with consulting services to minimize travel and living expenses

Outline Details of LEOC: (LEOC II)

  1. Effects of Contamination
    1. Types of wear and it?s causes and what we can do about it
    2. Seven most destructive contaminants and how to control them
    3. Dire consequences for mixing lubricants
  2. Contamination Control Measures
    1. Proactive maintenance in three steps
    2. Understanding the ISO solid contaminant code
    3. 10 ways to maximize filter cart use
    4. Strategies for removing contaminants from the oil
    5. How to select vents and breathers
    6. Headspace management techniques for keeping oil dry
  3. Accessorizing Equipments for Lube Excellence
  4. Oil Drains, Flushing and Reservoir Management
    1. How to optimize and extend oil change intervals
    2. Interval versus condition based oil change intervals
    3. How to monitor lube consumption
    4. Best practices for oil changes
    5. How to know when to perform a flush
    6. Selecting appropriate cleaning and flushing procedures
  5. Lube Storage and Handling
    1. Best practices for inspecting new lubricant deliveries prior to use
    2. Used lubricant storage, handling and disposal best practices
    3. How to set up a world class lube room
    4. The best hardware and containers for transferring lubricants
  6. Lube PM Optimization
    1. How to conduct lube audits and surveys
    2. How to write a proper PM procedure
    3. Setting effective lube PM intervals and schedules


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Plant Reliablity
Asia 2011


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